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3rd Gen Ram Tech2002-2008 Rams: This section is for TECHNICAL discussions only, that involve the 2002 through 2008 Rams Rams. For any non-tech discussions, please direct your attention to the "General discussion/NON-tech" sub sections.
As the clips work there way out of the LSD pockets, as the axel turns, the sharp ends of the clips cut deep into the carrier and the bearings.
This renders the whole axel useless as the bearings actually sit in the axel.
The scoring can be so great, that the entire axel assy has to be replaced.
Al.
Just installed an axle out of a 2500 van in my 05 1500. Took a week, new tires shortened driveshaft etc, but was worth it. I replaced pinion bearings and clips 4 times before, and finally got sick of it. Once I shortened the shaft, there was no turning back, and it all worked out. new parking brake cables and 8 bolt on rear/5 on front, but I now have 4.10 and a heavier duty posi. takes some mechanical knowledge, but no special tools, if you take your time. To the dealer on wed to have the speedo calibrated, 7mph fast right now.