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3rd Gen Ram Tech2002-2008 Rams: This section is for TECHNICAL discussions only, that involve the 2002 through 2008 Rams Rams. For any non-tech discussions, please direct your attention to the "General discussion/NON-tech" sub sections.
Hard to tell, is that mainly the exhaust or have you isolated the just the noise? If isolated, sounds like dry/worn bearing. If exhaust, can't hear anything but the exhaust.
Closing this out. Grinding noise turned out to be the front pinion bearing. The metal shavings from the bearing wear stayed in the front part of diff and never made it to the gear oil reservoir.
I replaced the pinion seal, wheel bearings, wheel seals, and drive shaft u-joints before facing reality.
I had to cut the bearings to get them off of the pinion. They were on tight and basic bearing puller couldn't budge them.
Replaced the pinion and carrier bearings and races. I was expecting the re-install to be a nightmare, but I got lucky. I had to buy a special tool for the side adjusters, but everything else was in tool loan program at auto parts store.
Next time, pinion in the freezer and bearing warmed up.... slides right on.
getting the bearing off was the hard part. Bearing pullers had lots of torque on them and no movement so I pulled out the dremel.
Putting the bearings on was not bad.
getting the bearing off was the hard part. Bearing pullers had lots of torque on them and no movement so I pulled out the dremel.
Putting the bearings on was not bad.
I completely ruined a $100 puller trying to get the bearing off a chrysler 8-3/4 pinion... I'm not sure what kind of puller is needed, but probably not going to rent it. Glad you got it back on the road !