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1995 Dakota body swap 2.0

Old May 29, 2025 | 06:36 PM
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I finished the frame welds!!

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Old May 29, 2025 | 06:59 PM
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What welder do you have? If it's a wire welder, is it gas, or flux core?
 
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Old May 29, 2025 | 08:40 PM
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That post was just a joke. I ran a metal fabrication shop for 24 years, and certified four of my welders for aerospace work. I use a Lincoln 180hd Weld Pac MIG welder. 80/20 argon/CO2 shield gas. .025" ER70S solid wire. I am really happy with it. The welder I lost in the fire was a Millermatic 175 MIG welder, but it was 25 years old. The inverter technology has improved greatly since then. Once I start welding on the frame, you will see my real stuff.
 
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Old May 29, 2025 | 09:54 PM
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Originally Posted by TheSneeze
That post was just a joke. I ran a metal fabrication shop for 24 years, and certified four of my welders for aerospace work. I use a Lincoln 180hd Weld Pac MIG welder. 80/20 argon/CO2 shield gas. .025" ER70S solid wire. I am really happy with it. The welder I lost in the fire was a Millermatic 175 MIG welder, but it was 25 years old. The inverter technology has improved greatly since then. Once I start welding on the frame, you will see my real stuff.
OK, I see how ya are. I seem to remember your welds looking a LOT better than that........
 
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Old May 29, 2025 | 10:59 PM
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I speak three languages... English, sarcasm, and sailor. My father and oldest brother were Navy men.
 
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Old May 30, 2025 | 09:30 PM
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I received the suspension parts today, so I set about getting the front end assembled. Getting the driver's side spring in place was a bit difficult requiring two strong people. The passenger side spring went in easier. The shocks will be another day. My hands are worn out!



 
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Old May 31, 2025 | 02:40 AM
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The rack and pinion are getting some love. New bellows, fresh paint, and new outer tie rod ends.
 
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Old May 31, 2025 | 09:33 AM
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Power rack and pinion? Coolness. Was wondering about that.
 
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Old May 31, 2025 | 03:35 PM
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My neighbor found this while he was on a road trip. He picked it up for the new shop. I have the coolest neighbors!!


 
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Old Jun 1, 2025 | 02:39 PM
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I finally got the shocks in. It took grinding the hole larger on the lower arms (just enough to tap them through). The next item up I need some helpful suggestions. I bought new upper bump stops. The problem is the originals are completely rotted, and crumble against any force. The new ones have a smooth hole, which tells me these may be glued onto a smooth shaft from the factory. The cups welded to the frame also have some indentations that look like the help keep them in place as well. I have a feeling it will take multiple fresh box knife blades to just cut them out piece by piece.



 
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