1st Gen Durango 1998 - 2003 Durango's
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Common A/C issues: problems and solutions

Old Jul 23, 2012 | 11:22 PM
  #121  
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Hey ya'll I'm venturing in the new world of DIY AC repair.. I have a 98 Durango, 190k miles 2nd AC compressor put in around 120k miles. Before I knew better I used 2 of those little recharge canisters of R134a over the last 8 months as on hot days my AC was not cooling... Well finally it's not cooling at all. I got some gages and tried to pull a vacuum. I can only get it to about 12 HG (not the 27-28 it should be) and as soon as i close off the gages the pressure go back to 0 in about 5 minutes... Major leak I know! So, I had dye in the system however I was never able to see any leaks with a uv light. Until tonight... I looked closer and I can see residue, almost a shading of UV colored dye all around both end caps of the compressor, where there seems to be seam/gasket. I thought I would be looking for a bright big splotch, not so much a subtle shading,

So my question, which might be obvious... there should be no dye around the compressor correct? Any dye would indicate a leak and therefore a compressor would need to be replaced?
 
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Old Jul 24, 2012 | 11:26 AM
  #122  
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No there shouldn't be any leaks or dye. When you say end caps are you talking about the connection between the a/c lines and compressor. If so there is an o-ring and gasket kit that you can replace there.
 
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Old Jul 24, 2012 | 12:16 PM
  #123  
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Originally Posted by that_guy
No there shouldn't be any leaks or dye. When you say end caps are you talking about the connection between the a/c lines and compressor. If so there is an o-ring and gasket kit that you can replace there.
Thanks for the reply! yes its not the o-rings that are leaking I think. Its the sections as pictured below, both ends of the compressor...

https://dodgeforum.com/forum/attachment.php?attachmentid=16806&stc=1&d=13431465 36
 
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Old Jul 24, 2012 | 12:25 PM
  #124  
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that would be indicative of a bad compressor
 
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Old Jul 24, 2012 | 02:51 PM
  #125  
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i tend to agree, leaks in those areas would mean the compressor seals are bad and the compressor needs to be replaced.
 
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Old Jul 27, 2012 | 07:38 PM
  #126  
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my ac clutch is burnt out and i have found that i have 12 v on both wires going to clutch when car is running i cant seem to figure out why there is 12 v on the ground wire
 
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Old Jul 27, 2012 | 10:20 PM
  #127  
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there is a short somewhere shorting ground to a 12v feed, this is assuming you are checking voltage with the plug removed, otherwise if the clutch is burnt and not functioning it could simply be passing 12v back to the ground.
 
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Old Jul 27, 2012 | 11:32 PM
  #128  
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Originally Posted by thecaminokid
Ok everybody, I have fallen victim to the A/C problems of the Durango. I have a 2003 with front and rear A/C and heat and my problem is just like everyones else's, my A/C should be colder. I noticed that E-fan was not working so I replaced it and it helped a little but not as much as I would have thought. I put it into the shop to have it checked and they told me that the compressor was not cycling on and off but it was just staying on. They said I needed a new compressor, dryer, and expansion valve and it would be $x,xxx. I know that they checked the A/C charge to make sure it had the proper amount before they finished there diagnosis. I wound up replacing everything myself to save some money and took it back and had them evac and recharge the system with the proper amount(2.44lbs). The compressor still stays on and will not cycle. Out of frustation I added another pound and the compressor startd to cycle but was blowing hot air so I let some out and it continued to stay on. I took it back to the shop and they said they found nothing wrong but could see that the compressor would not cycle off still. I have swapped relays, checked fuses, and beat my head against the wall and nothing seems to work. I have installed a valve in the heater line and shut off the flow of coolant to the heater core and that did nothing for the A/C temp. On top of that the rear vents do not have the airflow that they should, I'm thinking that may be the fan getting weak(??). Anyone have any ideas?
Are any of the lines leaving the a/c compressor getting cold? If not that would mean that the compressor isn't cooling the refrigerant, which could be for a couple of reasons, but it would rule out the blend door.
 
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Old Jul 28, 2012 | 06:53 AM
  #129  
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the lines going into the dash are the ones to feel for cold, not the ones going to the compressor because the intake line should be heated by the evaporator in the dash (should be about room temperature) and is then compressed, when you compress something it gets HOT not cold, then it goes through the condenser which cools it to ambient temperature, goes through an expansion valve (this is where it gets cold), then to the evaporator to absorb the heat in the air inside the vehicle, and then it repeats.
 
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Old Jul 28, 2012 | 07:22 AM
  #130  
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Originally Posted by that_guy
Are any of the lines leaving the a/c compressor getting cold? If not that would mean that the compressor isn't cooling the refrigerant, which could be for a couple of reasons, but it would rule out the blend door.
Yes, some of the A/C line are cold. You can see the condensation dripping of them aswell.
 
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