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2nd Gen Ram Tech1994-2001 Rams: This section is for TECHNICAL discussions only, that involve the 1994 through 2001 Rams. For any non-tech discussions, please direct your attention to the "General discussion/NON-tech" sub sections.
Probably just a poorly cast part to begin with. That edge of the piston never sees fluid, at least... it shouldn't.....
No need to remove the piston if you are going to replace the caliper. But, if you REALLY wanna get it out, put the other piston in, hold it in place with a c-clamp, and use compressed air to blow the other one out. (don't be in the line of fire though..... and don't ask how I know that.....)
i didnt really check the fluid but the dust boot was all torn up. my wheels dont have a very big offset so the caliper and rotor kind of hang out right in the path off all water and debris under my truck. i would imagine that its pretty hard on the parts especially when we are offroad