steering issue/PLEASE HELP
I have tried to research the threads to find help with no luck. I have a 99 Dodge ram 1500 4wd that wanders all over the road. Here is what i have tried: 1. Replaced steering sector (twice), now the steering is very stiff. 2. Replaced upper and lower ball joint. 3. Inspected traction bar, was ok.4. Had front end alignment.5. Verified the coupling on steering shaft was tight.
Everything I have checked is tight, but driving down the road, i am constantly having to fight the truck to keep it in my lane. The only thing i havent tried ( that i know of) is loosening the steering sector a little, because it will not straighten coming out of a curve. I have to manually straighten it. Could this be the cause? Is there something I am missing?
I am about to lose my mind, and the mechanics can't seem to find the problem either. PLEASE HELP!@@@@
Everything I have checked is tight, but driving down the road, i am constantly having to fight the truck to keep it in my lane. The only thing i havent tried ( that i know of) is loosening the steering sector a little, because it will not straighten coming out of a curve. I have to manually straighten it. Could this be the cause? Is there something I am missing?
I am about to lose my mind, and the mechanics can't seem to find the problem either. PLEASE HELP!@@@@
Sure, I've been through it all.
1. What do you mean by sector? That's not a valid part name.
2. Replace the track bar. I don't care that it "looks okay."
3. Replace the steering gear box with a new one. I hesitantly recommend a quality rebuild. Might even get a decent Napa one. But new is best. Rockauto has new ones.
4. Replace all tie rods.
5. Align to ZERO TOE.
6. Drive straight.
1. What do you mean by sector? That's not a valid part name.
2. Replace the track bar. I don't care that it "looks okay."
3. Replace the steering gear box with a new one. I hesitantly recommend a quality rebuild. Might even get a decent Napa one. But new is best. Rockauto has new ones.
4. Replace all tie rods.
5. Align to ZERO TOE.
6. Drive straight.
When I first purchased my '96 Ram 2500 4x4 used several years ago, I encountered death wobble and felt that the truck was unsafe to drive at highway speed. I ended up rebuilding the entire front suspension and replaced the ball joints, tie rods, wheel hub bearings, U-joints behind each front wheel, replaced the steering gearbox and intermediate steering shaft with a Borgeson steering gearbox and steering shaft, replaced the steering damper with a Rough Country damper, replaced the front shocks with Rancho 7000 series shocks and replaced the front tires with Michelin LTX 285-75-16 tires. Lastly, I replaced the track bar with an adjustable length 3rd gen style track bar made by SolidSteel and the necessary conversion bracket, then off to the alignment shop. The truck now handles much, much better and is relatively fun to drive.
A lot of the Reman steering boxes you buy from the parts stores are worse than the box you are replacing. Getting a NEW one is definitely a good route to go. Provided you can find one. (I haven't looked to0 hard yet.) ANY slop in your steering/suspension is going to make the steering less than stellar.
I am also a big advocate of doing the third-gen style track bar.
I am also a big advocate of doing the third-gen style track bar.
A lot of the Reman steering boxes you buy from the parts stores are worse than the box you are replacing.
Our re-manufacturing process:
Some original housings are manufactured without bushing or bearings. This is commonly seen in some Ford steering gears and Chrysler steering gears. We rebore these units and install needle bearings.
We use only the highest quality seals. All our seals are either O.E.M. or produced by two high quality, long time suppliers of our industry.
Probably the most unique and important thing we do is custom fit every single worm and piston assembly with new precision fit steel *****. This is a process not matched by any other company in the industry. This process is very important. The machining tolerances of the original manufacturing leave a small and varying amount of play that can not be corrected in any other way.
- Machining out the housings and installing needle bearings
- Flame-spraying or replacing the shafts as needed
- Installing new control valves on some applications
- Custom fitting each worm & piston assembly with special ordered, precise over-sized ball bearings.
- Install every sector shaft on a lathe to check for straight and true
- polish the sealing surface to a higher polish than new.
Some original housings are manufactured without bushing or bearings. This is commonly seen in some Ford steering gears and Chrysler steering gears. We rebore these units and install needle bearings.
We use only the highest quality seals. All our seals are either O.E.M. or produced by two high quality, long time suppliers of our industry.
Probably the most unique and important thing we do is custom fit every single worm and piston assembly with new precision fit steel *****. This is a process not matched by any other company in the industry. This process is very important. The machining tolerances of the original manufacturing leave a small and varying amount of play that can not be corrected in any other way.
Everything I have checked is tight,
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I found an old bulletin 19-04-99 to replace ball joints. This is from the Mopar files. I would do what Atomic dog recommended. A steering box does have a sector shaft seal. But no replace those anymore. Just the steering box. You can how ever adjust the sector shaft on top of the box. But I wouldn't do that.










